Copper Bus Bars for OEM Power and Industrial Control

Checon manufactures custom copper busbar assemblies engineered for high-current electrical performance across power distribution, switchgear, and industrial control systems. Our performance copper and aluminum bus bar components are built to exact OEM specifications, incorporating integrated silver contacts for enhanced conductivity, wear resistance, and long-term reliability.  Learn more about our silver-based electrical contacts integrated into these assemblies for optimal conductivity and durability.

Whether used in power substations, automatic transfer switches, or complex disconnect systems, Checon’s copper bus bar solutions are designed to handle high levels of electrical current, making them ideal for applications that require a reliable and efficient power connection that is resistant to corrosion, ensuring long-lasting performance in challenging environments.

WHAT WE OFFER

Custom Fabrication Capabilities

Checon supports a wide range of bus bar requirements — from simple punched blanks to highly engineered, multi-metallic assemblies — with end-to-end, in-house manufacturing capabilities. Our vertically integrated process ensures consistent quality, fast turnaround, and engineering flexibility.

Core Capabilities Include:
‍CNC machining, wet jet cutting, forming, and cleaning
Selective plating, edge wrapping, and insulating sleeves
Silver integration via brazing, cladding, or bonding
Custom part marking, packaging, and kitting

We engineer silver-based contact interfaces into copper bus bars to support low-resistance, high-durability current transfer — ideal for disconnect switches, breakers, and other high-performance electrical systems.
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🔗 Explore our CNC machining services supporting custom busbar fabrication.
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🔗 Discover our metal joining processes, including brazing and bonding for silver integration.

Bus Bar Products

  • Power Distribution Bus Bar
  • Switchgear Bus Bar
  • Power Disconnect Bus Bar

Materials

  • Copper
  • Aluminum

Applications and Markets

Our customers in the power transfer switch, energy grid, and EV battery markets choose Checon bus bar products to lower inductance, reduce capacitance, and improve reliability and thermal performance.

OEM Switchgear and Power Disconnect Systems
Industrial Control Panels and Power Buses
Substations and Energy Distribution Networks
Mining, Defense, and Heavy Equipment Systems
EV Battery Interconnects (via Silver-bonded Designs)

Power Distribution

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Electrical Vehicle Batteries

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High Voltage Switchgear

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Contact Us

Why Checon? With decades of experience in electrical contact technology and precision metal fabrication, Checon delivers copper busbar solutions that perform under pressure. Our collaborative engineering approach, responsive lead times, and U.S.-based manufacturing provide customers with unmatched support from concept through production.

Looking for a high-performance copper busbar solution?
Contact us today to discuss your application or request a custom quote.

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