Engineering and Tooling for
Electrical Contact Systems

Design, tooling, and process engineering to control performance at the electrical contact interface.

Robust tooling and new product prototyping are critical to our customers' speed to market, product performance, and project cost objectives.Checon’s engineering and tooling capabilities support the design and manufacture of electrical contacts, assemblies, and integrated systems used in industrial control and power distribution applications. Engineering focuses on the contact interface, where material selection, geometry, and joining methods determine contact resistance, durability, and long-term performance.

Material selection and component design are developed in parallel to ensure compatibility between contact materials, substrates, and joining processes. Engineering teams define geometries, tolerances, and interface conditions required to achieve stable switching performance across application environments.

HOW WE WORK

Engineering Services

Our team of material, manufacturing, and process engineers reviews every new and production part for material, design, and process integrity. We work closely with our customers to analyze their application and design requirements, address challenges before they become problems, and solve material and manufacturing issues. Together, we generate a product fulfillment process that meets performance, quality, and cost objectives.

Checon's capabilities support applications ranging from industrial control systems to power distribution systems, including integrated solutions such as bus bars with integrated electrical contacts.

Tooling and Prototype Services

Checon engineers dies, fixtures, and forming tools to enable repeatable manufacturing of contact components and assemblies, ensuring dimensional control, material integrity, and interface consistency. Our experienced team of tool design engineers, tool makers, CNC programmers, and machinists engages early in project review to support manufacturability and cost efficiency. Using advanced 3-D design software, rapid sample generation, and robust quality testing, we identify and address potential design and manufacturing challenges before production.

  • In-House, Class A Die Sets for High-Volume, Multi-Dimensional Parts
  • Customized Fixtures and Gauges for Stamped and CNC-Machined Products
  • Specialized Tooling for Low-Run and Prototype Projects
  • Customer-Owned Tool Programs with Regularly Scheduled Maintenance

Contact Us

Work with Checon's engineering team to develop electrical contact systems tailored to your application requirements.

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